Custom 6 - 25kgf.cm Torque Rotary Dampers For Hydraulic Machine

Product Introduction

Key Features

Adjustable Torque Range

• The ability to adjust the torque within the 6 - 25kgf.cm range is a significant advantage. This allows the dampers to be precisely calibrated to match the specific torque needs of different hydraulic rotary machines. For example, a machine with lighter components or requiring a more delicate touch might operate optimally with a torque setting closer to 6kgf.cm. On the other hand, a heavy-duty hydraulic rotary machine with larger and more robust parts may demand a torque in the higher end of the range, up to 25kgf.cm. The adjustable torque mechanism is engineered to be user-friendly and accurate. It can be easily adjusted during installation or maintenance, enabling seamless customization for a wide variety of machine models and operating conditions.
• This precise torque control is essential for the safety and efficiency of the hydraulic rotary machine. It helps prevent overloading and excessive stress on the machine's components, thereby prolonging the lifespan of the equipment and reducing the risk of costly breakdowns.

Hydraulic Damping System

• The hydraulic damping system is the core functionality of these rotary dampers. It operates based on the principle of fluid displacement within a sealed chamber. As the rotary machine rotates, the hydraulic fluid in the damper is forced through a series of channels and valves, creating a resistance that slows down the rotational speed. This results in a smooth and controlled deceleration, eliminating any sudden jerks or shocks. The hydraulic system is highly reliable and consistent, providing a stable damping force throughout the machine's operation. It is also designed to withstand the rigors of continuous use in industrial environments, maintaining its performance even under high loads and extreme conditions.
• The quality of the hydraulic fluid used is carefully selected to ensure optimal viscosity and temperature stability. This enables the dampers to function effectively across a wide range of operating temperatures, which is crucial in many industrial settings where temperature fluctuations are common.

Durable Construction

• Built with durability in mind, these custom rotary dampers are constructed from high-quality materials. The housing is typically made from robust metals, such as steel or aluminum alloys, that can withstand the mechanical stresses and environmental factors present in industrial applications. The internal components, including the pistons, valves, and seals, are also of premium quality, ensuring a long service life. The materials used are resistant to corrosion, wear, and tear, which is essential for maintaining the integrity and performance of the dampers over time. The smooth surface finish of the dampers not only aids in their operation but also makes them easier to clean and maintain.
• The reliable construction of these dampers means they can handle the repetitive and heavy-duty cycles of hydraulic rotary machines without significant degradation. This reduces the need for frequent replacements, minimizing downtime and associated costs.

Noise and Vibration Reduction

• The combination of the adjustable torque and hydraulic damping system effectively reduces noise and vibration during the operation of the hydraulic rotary machine. By smoothly decelerating the rotational motion, the dampers prevent the generation of excessive noise and vibrations that could otherwise lead to operator discomfort, equipment damage, or interference with other nearby machinery. This is particularly important in industrial settings where multiple machines are operating simultaneously and noise and vibration control is essential for a productive and safe working environment.
• The dampers are designed to absorb and dissipate the energy generated during the machine's rotation, thereby minimizing the transmission of vibrations and noise to the surrounding structure and components.

Specification Details

• Model No.	Torque Range	Operation Angle	Minimum Working Angle	Use Temperature	Body Material	Rotary Shaft Material	Use Oil	Lifted Open Force	Life cycle
  HIE-T099G	6-25KGF.CM	0-110 °	30 °- 50 °	-5°-50°	Zinc Alloy	Zinc Alloy	Silicone oil	N/A	50000 time

Application Scenarios

• Ideal for use in a wide range of hydraulic rotary machines, including industrial drills, milling machines, and lathes. They enhance the overall performance and precision of these machines, allowing for smoother and more accurate machining operations.
• Suitable for construction equipment with hydraulic rotary components, such as excavator attachments and concrete mixers. The dampers help to control the movement of these components, improving safety and reducing wear and tear.
• Can be used in agricultural machinery, like rotary tillers and hay balers, where the smooth operation of rotary parts is crucial for efficient and reliable performance.

Installation and Maintenance

• Installation: The installation process is straightforward. The dampers are attached to the appropriate shafts or components of the hydraulic rotary machine using simple mounting brackets and fasteners. Clear installation instructions are provided to ensure proper alignment and connection.
• Maintenance: Regular inspection of the dampers for any signs of wear, such as leakage of hydraulic fluid, loose parts, or a decrease in damping performance, is recommended. If any issues are detected, the dampers can be easily replaced. Cleaning the dampers with a mild detergent and a soft cloth is sufficient to keep them in good working condition. Additionally, the hydraulic fluid may need to be checked and topped up or replaced periodically, depending on the usage and operating conditions.

Conclusion